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Francis Turbine Generator Coupling Shaft

  • Payment Type: D/P,T/T,L/C
  • Incoterm: FOB,CIF
  • Min. Order: 1
  • Transportation: Ocean,Land
  • Port: Shanghai,Ningbo
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    Francis Turbine Generator Coupling Shaft
    Product Attributes Product Description Packaging & Delivery Other information
    Supply Ability & Additional Information

    PackagingCrate

    TransportationOcean,Land

    CertificateISO9001: 2015

    PortShanghai,Ningbo

    Payment TypeD/P,T/T,L/C

    IncotermFOB,CIF

    Product Description
    The Generator Coupling Shaft for Francis turbines is a key Transmission Component connecting the turbine main shaft to the generator rotor. It ensures efficient torque transfer while maintaining precise alignment between rotating systems under demanding load and speed conditions.
     
    Designed with high torsional strength, fatigue resistance, and long-term cyclic stability, the coupling shaft is engineered with strict control of concentricity, runout tolerance, and dynamic balance, effectively minimizing vibration and reducing bearing wear throughout long-term operation.

    Manufacturing Process and Quality Control

    The Generator Coupling Shaft for Francis turbines is produced through a controlled, traceable process to ensure reliability and precise turbine–generator fit.

    1, Material Inspection: Verify Alloy Steel composition, mechanical properties, and dimensions.

    2, Cutting & Pre-Heating: Cut to length (≤5 m) and uniformly preheat for consistent structure.

    3, Forging & Inspection: Shape shaft and coupling; check dimensions and surfaces.

    4, Heat Treatment: Enhance strength and toughness; apply stress relief if needed.

    5, Machining: Rough, semi-finish, and precision CNC Machining for critical dimensions and interfaces.

    6, Testing & Inspection: Ultrasonic checks, dimensional verification, hardness tests, and balancing.

    7, Marking & Packaging: Traceable marking, cleaning, corrosion protection, secure packaging, and storage.


    Product Specifications

    • Material: ALloy Steel / Carbon Steel (e.g. 42CrMo4 / 34CrNiMo6)
    • Length: Up to 5 m
    • Diameter:  100 - 600 mm (customizable)
    • Weight: Up to 10 tons
    • Machining: Rough turned / semi-finished / fully CNC machined
    • Tolerance: up to ±0.01 mm
    • Certification: ISO 9001, customer-specific standards
    • Interface Accuracy: Tight concentricity control, controlled runout tolerance, and verified balance grade to minimize vibration and bearing wear

    Industry Applications

    The Francis Turbine Generator Coupling Shaft is designed to provide precise torque transmission between the turbine main shaft and the generator rotor. Its high torsional strength, fatigue resistance, and long-term cyclic stability make it a reliable component for demanding power generation environments. Key applications include:

    Hydropower Plants

    • Transmission of hydraulic torque from the Francis turbine to the generator
    • Ensures stable operation under variable load and continuous cyclic stresses
    • Suitable for medium to large turbine ratings where precision alignment is critical

    Industrial Generator Systems

    • Coupling shafts for large synchronous or induction generators
    • Maintains rotor alignment and minimizes vibration and bearing wear
    • Ideal for OEMs requiring high-quality, custom-machined torque Transmission Components

    Custom Heavy-Duty Rotating Machinery

    • Any Industrial Equipment requiring precise torque transfer and alignment between driven shafts
    • Applications include large-scale pumps, compressors, and mechanical drive systems in power, mining, or metallurgical industries
     
    Generator Coupling Shaft
    Illustration for reference only. Final components are manufactured to exact project specifications for reliable operation.
     
    This product belongs to our Hubs & Coupling Components category due to its interface-critical role.
    For general shaft manufacturing capability, please refer to Machined Shafts.
     


    Packaging & Delivery
    Package Type: Crate
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