Double-Sided Profiled Bearing Cage | Near-Net Shaping Technology for High-End Applications
The double-sided profiling process is a high-
precision forging technology developed based on our in-house capability to design and manufacture ring-rolling dies and tooling. This process enables the forged blank to closely match the final shape on both sides (inner and outer diameters) as well as radially, ensuring precise material distribution and meeting the demanding performance requirements of wind power, marine, and
heavy machinery applications.
This technology achieves precise three-dimensional shaping of the blank, making it an ideal solution for large and medium-sized heavy-duty bearings that require high reliability, long service life, and sustainable manufacturing. Our extensive experience and integrated production capabilities ensure the stability and consistency of this advanced process in mass production.
- Incoming Material Inspection,
- Cutting,
- ring rolling ,
- Post- forging Inspection,
- Annealing,
- heat treatment Inspection,
- Metallurgical & Chemical Testing,
- Cutting to Size,
- Rough Turning (Double-Sided Turning),
- Final Inspection (Hardness Testing, Ultrasonic Testing, Spectral Analysis, Residual Stress Testing),
- Packaging & Warehousing.
Key Features:
- Exceptional Material Utilization: Compared with single-sided profiling, the near-net shaping technology can save up to 30% of raw materials, significantly reducing unit cost and resource consumption.
- Designed for High Performance: The continuous metal flow perfectly follows the final contour, providing superior impact resistance and fatigue strength to meet the toughest challenges in marine and heavy machinery industries.
- Streamlined Manufacturing Process: Minimal machining allowance greatly reduces turning time and tool wear, improving overall production efficiency.
Technical Specifications:
- Applicable Materials: Carbon Steel, Alloy Steel
- Weight Range: 100 kg – 10 tons
- Diameter Range: φ400 mm – φ5 m
- Core Processes: Double-Sided Profile Forging, Heat Treatment, Precision Machining
Industry Applications:
- Wind Power: Main Shaft Bearings, Gearbox Bearings, Large Yaw and Pitch Bearings
- Marine & Offshore: Propulsion Shaft Bearings, Rudder Bearings
- Construction Machinery: Main Bearings for Large Excavators and Tunnel Boring Machines
With our proven expertise and fully integrated “Forging–Heat Treatment–Machining” capability, developed through serving top global wind power clients, we are dedicated to providing high-quality, cost-effective bearing cage solutions—from Forged Blanks to finished products—for the marine, offshore, and heavy machinery industries.
（Engineering Rendering for Reference）
You might also be interested in our flagship products:
- Ready-to-Mount Custom Alloy Steel Shrink Discs – precision-machined, fully assembled locking solutions
- Large-Diameter Custom Forged & Heat-Treated TRB Bearing Rings – durable components for heavy-duty bearings
- Alloy Steel Generator Shafts – robust shafts for wind power and other industrial equipment
- precision machined Planetary Shafts – high-accuracy shafts for multi-stage planetary gear systems
- High-Speed Planetary Gear Forgings – reliable, high-performance forged Gearbox Components for wind turbines and other heavy-duty transmission systems.
Explore our complete product range and contact us for tailored solutions to meet your specific operational requirements.
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