Adhering to high standards for heavy-duty components, we have established the following rigorous manufacturing and quality assurance process for this gear forging blank to ensure exceptional strength and reliability.
- Incoming Material Inspection
- Blank Cutting
- ring rolling
- Post-Forging Inspection
- Heat Treatment (Quenching and Tempering)
- Physical and Chemical Testing
- Machining Inspection Surfaces
- Preliminary Nondestructive Testing (NDT)
- Rough Turning
- Comprehensive Inspection (Ultrasonic Testing, Hardness Testing, Spectroscopic Analysis)
- Marking, Cleaning, Packaging, and Storage
Material: Alloy Steel (e.g.18CrNiMo7-6)
Applications:
This first-stage planetary gear forging can be used for low-speed stage of wind turbine gearboxes and main drive of heavy
mining equipment.
Key Process Step Descriptions:
- Quenching and Tempering Heat Treatment: Through quenching followed by high-temperature tempering, the component achieves a favorable combination of high strength and toughness, which is crucial for withstanding heavy loads and impact loads.
- Preliminary Nondestructive Testing (NDT): Conducts initial nondestructive testing on the prepared surfaces before rough turning, enabling early monitoring of internal quality.
- Comprehensive Inspection: Performs final inspection after rough turning, utilizing ultrasonic testing to ensure the absence of internal defects, verifying heat treatment effectiveness through hardness testing, and checking material composition via spectroscopic analysis, providing triple assurance for product quality.
This process is specifically designed for heavy-duty applications such as the low-speed stage of wind turbine gearboxes and
mining machinery, ensuring reliable performance for every product.
The robust first‑stage planetary gear forging provides the essential strength and reliability needed for demanding wind‑turbin applications. To further enhance your drivetrain solutions, we invite you to explore our
ring rolled Forgings product line, which offers a comprehensive range of high‑integrity forged components engineered for superior performance, consistency, and efficiency across heavy‑duty sectors.
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